● Adopt PLC touch screen control including the functions of indications of auto counting, speed, production, skip feeding and alarms;
● All transmission rollers are made of top quality steel processed through dynamic/static balance tests, chrome plating and polishing;
● Phase setting is done with Korean original digital meter to set current value to target value once precisely;
● China famous brand of transmission gears are adopted which are hardened and ground＞60o Rockwell hardness;
● Main bearings from HRB
● Main electric components are purchased from the suppliers such as SCHNEIDER France and OMRON Japan;
● Spline free joint ring are employed to reduce center abrasion and remain precise registration for a long time;
● Auto zeroing and auto reset;
● Main motor start protection, main motor can not start when it is not locked to avoid maloperation;
● Every unit of overall machine can be released automatically or separately, electric shifting and pneumatic locking with acoustic alarm in traveling to secure operators safety. The auto brake is able to stop machine running;
● Emergent protection: emergency switch is installed inside every unit to stop unit running inside machine for more security;
● The clearances of pull rollers, impression cylinder, rubber cylinder and anilox cylinder are all auto pneumatically locked.
● Specially made 7.5kW high pressure centrifugal fan, suction auxiliary feeding paper, smooth transmission, to ensure the smooth surface of the thin surface and lower quality of the smooth transmission of the board, the effect is obvious. Ensure adequate
Lead edge feeder
● Automatic suction lead edge feeder equipped with a 7.5kw suction fan to feeding cardboard, the blowing rate is adjustable by the transducer according to the degree of crook of cardboard in order to transmit cardboard smoothly.
● Use 7 inch touch screen
● The main control panel is composed of control buttons and touch screen, which is very convenient and reliable.
● The machine is launched by pressing the start button with two hands, which ensure the operator's safety.
● The side plate is electrical adjusted automatically while the backstop is adjusted manually.
● Sheet cleaner is equipped to remove the contaminants on the cardboard which will improves the printing quality.
● The upper transmission roll is made of seamless steel tube, the surface is covered wear proof rubber, which is also good at avoiding crushing the cardboard.
● The lower transmission roll is made of seamless steel tube, with the treatment of grinding, embossing, and chrome plated.
● The transmission between the upper and lower transmission roll is driven by double slider coupling, which is good at reducing wear down and transmitting smoothly.
● The transmission shaft equipped with electromagnetic friction clutch, for avoiding damaging the motor in case of misoperation or overload.
● Automatic counter for recording the cardboard supply quantity to show the output.
● Can Save orders, the number can reach about 100+.It is easy to operate in next time.
● All the rolls and shafts are made of high quality steel, with the treatment of dynamic balance correction, grinding and chrome plated.
● The printing phase position is and horizontal movement controlled automatically by touch screen with digital display, the phase position could be adjusted CW or CCW easily with 360 degree because of the equipping of PLC and planetary gearing mechanism.
● Equipped with ink quantity monitoring system, the machine will alarm when out of ink, and stop feeding cardboard.
● The printing plate is hanged by the hanging plate device, the printing roll is able to clockwise rotate and counter clockwise rotate which controlled by the foot switch, it's very convenient for installation and dismounting of printing plate.
● Manual gap adjustment via worm reducer with graduated dial indication such as gap between rubber roll and anilox roll, gap between anilox roll and printing roll etc.
● Equipped with electromagnetic clutch break system to fix the printing phase, when separate the printing unit for adjusting the printing phase, the break system will prevent the gear move, keep the original position.
● Phase clear memory and reset after printing plate cleaning.
The distributing rubber roll is covered by wear proof rubber, it's good at ink transmission.
● Steel anilox roll with the treatment of grinding, pressing overlapping curve and chrome plated.
● if choose ceramic roller and doctor blade ,the LPI can up to 800
● The below pictures are ceramic roller
Die cutting unit
Die cutting upper roll :
(1) surface grinding, plating hard burger, move smoothly(Taiwan maxdura 9mm thick rubber resistance).
(2) has speed limit compensation device.
(3) rubber roller to move transversely 40 mm, prolong the service life of the rubber.
(4) automatic repair device, improve pads utilization rate, can repair the three to four times.
Die cutting down roll:
(1) surface grinding, plating hard burger.
(2) equipped with lift roller, no cardboard, down roller to be automatic drop, reduce wear rubber roller.
Phase adjust :
(1) the planet type gear structure.
(2) the tacit understanding phase PLC and LCD control and electric digital 360 ° adjustment. (operation, stop all can adjust)
In-line folder gluer machine
2600mm automatic folder gluer machine is suit for printing,slotting,folding,gluing and stacking,with transfer the cardboard ,applying the glue ,folding fuctions.adopt plc control system,touch screen operation can save and manage orders.
(1) max speed:200 pieces/min
(2) max board size:1200x2400mm
(3) min sheet size:320x750mm
(4) the requirement of paper sheet: the thickness is below 9mm,like the three layer and five layer
Apply part adopt special system in order to not damage the glue wheel and easy to adjust the gap between glue wheel. the dial is suit for 1-9mm thickness of paper sheet,is easy to adjust the glue quantity
The transfer belt speed is same as the printer slotter machine speed ,can catch the box at the same time, can improve the precision.
The upper and bottom belt both can adjust, even though they are in different speed, also can adjust to keep the same speed
Folding parts adopt rubber belt material, it is convenient to adjust the folding direction
The gap between upper and bottom roll is used for pre-press part,the thickness can up to 12mm
Pile board adopt sensor ,reach full automatic operation
Sensor part can calculate the number of carton boxes