Specifications
● Adopt PLC touch screen control including the functions of indications of auto counting, speed, production, skip feeding and alarms;
● All transmission rollers are made of top quality steel processed through dynamic/static balance tests, chrome plating and polishing;
● China famous brand of transmission gears are adopted which are hardened and ground＞60o Rockwell hardness;
● Main bearings from HRB
● Main electric components are purchased from the suppliers such as SCHNEIDER France OR OMRON Japan;
● Auto zeroing and auto reset;
● Main motor start protection, main motor can not work when it is not locked to avoid maloperation;
● Every unit of overall machine can be released automatically or separately, electric shifting and pneumatic locking with acoustic alarm in traveling to secure operators safety. The auto brake is able to stop machine running;
● Emergent protection: emergency switch is installed inside every unit to stop unit running inside machine for more security;
● The clearances of pull rollers, impression cylinder, rubber cylinder and anilox cylinder are all auto pneumatically locked.
● Specially made 11kW high pressure centrifugal fan, suction auxiliary feeding paper, smooth transmission, to ensure the smooth surface of the thin surface and lower quality of the smooth transmission of the board, the effect is obvious. Ensure adequate a
Lead feeder
● Automatic suction lead edge feeder equipped with a 11kw suction fan to feeding cardboard, the blowing rate is adjustable by the transducer according to the degree of crook of cardboard in order to transmit cardboard smoothly.
● Use 7inch touch screen
● The main control pannel is composed of control buttons and touch screen, which is very convenient and reliable.
● The machine is launched by pressing the start button with two hands, which ensure the operator's safety.
● Brush cleaner is equipped to remove the contaminants on the cardboard which will improves the printing quality.
● The upper transmission roll is made of seamless steel tube, the surface is covered wearproof rubber, which is also good at avoiding crushing the cardboard.
● The lower transmission roll is made of seamless steel tube, with the treatment of grinding, embossing, and chrome plated.
● The transmission between the upper and lower transmission roll is driven by double slider coupling, which is good at reducing wear down and transmitting smoothly.
● The transmission shaft equipped with electromagnetic friction clutch, for avoiding damaging the motor in case of mis-operation or overload.
● Automatic counter for recording the cardboard supply quantity to show the output.
Print unit
● All the rolls and shafts are made of high quality steel, with the treatment of dynamic balance correction, grinding and chrome plated.
● The printing phase position is and horizontal movement controlled automatically with digital display, the phase position could be adjusted CW or CCW easily with 360 degree because of the equipping of PLC and planetary gearing mechanism.
● The printing plate is hanged by the hanging plate device, the printing roll is able to clockwise rotate and counter clockwise rotate which controlled by the foot switch, it's very convenient for installation and dismounting of printing plate.
● Manual gap adjustment via worm reducer with graduated dial indication such as gap between rubber roll and anilox roll, gap between anilox roll and printing roll etc.
● Equipped with electromagnetic clutch break system to fix the printing phase, when separate the printing unit for adjusting the printing phase, the break system will prevent the gear move, keep the original position.
● Phase clear memory and reset after printing plate cleaning.
● The distributing rubber roll is covered by wear proof rubber, it's good at ink transmission.
● Steel anilox roll with the treatment of grinding, pressing overlapping curve and chrome plated.
● if choose ceramic roller and doctor blade ,the LPI can up to 800
die cutting unit
1. Die cutting upper roller
(1) surface grinding, plating hard burger, move smoothly(Taiwan maxdura 9mm thick rubber resistance).
(2) has speed limit compensation device.
(3) rubber roller to move transversely 40 mm, prolong the service life of the rubber.
(4) automatic repair device, improve pads utilization rate, can repair the three to four times.
2.Die cutting down roller
(1) surface grinding, plating hard burger.
(2) equipped with lift roller, no cardboard, mould roller to be automatic drop, reduce wear rubber roller.
3. Phase adjust system
(1) the planet type gear structure.
(2) the tacit understanding phase PLC and LCD control and electric digital 360 ° adjustment. (operation, stop all can adjust)
4.Slotting knife Four slotting knife attachment
5.Kebo servo motor drive
Slotter unit
1, With precreasing . and ensure the board is not crushed .
2, Pressure line package quality polyurethane wheels to ensure the board strength from destruction .
3, Electric axial movement synchronous interaction , as the whole pre-pressure roller , pressure wrie wheel , upper and lower slot cutter , steering wheel adjustment simultaneously .
4, Pressline shaft , slotted wheel made of high quality alloy steel , balancing the weight test , the surface after grinding hard chrome plating .
5, Selection of high quality alloy steel slotted knife . tooth bland with of 7 mm .
6, high quality of slotting knives.
7, Four screw
Stacker unit(OPTIONAL UNIT)
1. Auto/manual control modes available;
The tension of conveying belt of sheet collecting arm can be set separately without the limit by belt length featuring easiness, flexibility and quickness.
2. Collector Bed Elevation
(1) Driven by a strong chain for smooth elevation and transverse movement;
(2) 1600mm stacking height;
(3) Collecting bed elevation motor is attached with a brake to remain it at a fixed position without sliding down.
3. Collection Baffle
(1) Collecting plate is driven pneumatically and the stacking height is control by photocell;pneumatic parts adopt airtec or smc
(2) Back baffle can be set manually in line with blank length;
(3) The grained surface belt shows fine friction to prevent it from slipping.
(4)side baffle can gurantee the cardboard in order
